Jun 21, 2001 first article inspection report six sigma isixsigma forums old forums general first article inspection report this topic has 0 replies, 1 voice, and was last updated 18 years, 9 months ago by leung. The acceptance report for the associated functional test should be. This fai report form has been converted into an iauditor mobile app to automatically generate a shareable report from the moment you complete a first article inspection. A first article inspection report as template may be required on some items e. First article inspection report as9100 template as12. The company shall perform first article inspection fai on items that represent the production process. Asensjac9102 revision a aerospace first article inspection requirement 8. The as9102 first article inspection procedure fai is compliant with sae standard rev b dated 10162014.
A first article inspection report is the document that certifies that each sample was produced and inspected according to the customers. Fai report characteristic accountability inspection test results 5. Xseries, power zservers, storage the elements listed below must be checked as part of the fai for all ibm part numbers pn. The following forms comprise a first article inspection report fair as9102 form 1.
The laboratory report or certificate of test must show specific values for. When the supplier has not produced the product for 24 months. To open an existing fair belonging to your company, click the first articles tab select generateview first articles select view e first article report. Processes such as metal finishing, heat treatment, stress relief, shot peening, hot forming, bearing staking, hole coining, chemmilling etc. First article inspection report contentcheck sheet part number. Submit first article inspection package fai before the parts are shipped. R aerospace first article inspection requirement rationale this standard was revised to emphasize the value of the first article inspection fai process to an organization, separate and enhance the planning and evaluation activities, and define digital product definition dpd and its relationship to the fai process. The document is intended to guide how this is achieved. First article inspection report template excel templates2. Plt cost of the report, and any additional testing not normally required for production. A first article inspection is typically called for in a purchase order contract between the producer and buyer.
First article inspection 9102b updated faqs page 4 revision date. Fai shall be performed and a first article inspection report fair shall be submitted by the supplier in accordance with the requirements of as9102. Requirements first article inspection reports are to be recorded in english or in a language specified by the customer. Product lines part number revision description date received receiptlot number. New production part verification process change new tool design change part no. Aug 30, 2012 requirements first article inspection reports are to be recorded in english or in a language specified by the customer. As9102 first article inspection report fair guidelines.
Change letter or edition and issue of the part number, as applicable. First article is required per flow down requirements noted on the purchase order. Easily identify nonconformances and prevent costly production delays with a powerful inspection app for automated fai reports. One of the most powerful elements of a first article inspection is its detail. A first article inspection report is not required for reworkrepair purchase orders or for parts or material conforming to an established industry or national authority published specification, which has. A first article inspection fai is an evaluation method conducted by both the supplier. Fai report characteristic accountability first article inspection. Itw gse military requires that all suppliers furnish a first article report when a fabricated product meets one of more of the following criteria. Article inspection first article inspection fa report. Prime contractors in the aviation, space and defense industries flowdown the requirements of the as9102 first article inspection procedure to suppliers that have design authority for critical components and assemblies. First article inspection verifies the design against its specification for the initial source and any new sources. First article inspection 9102b updated faqs page 3 revision date. Our deliverable includes the numbered drawing and documents in pdf format and the completed report as an excel or pdf file.
All drawing features are numbered as well as any change orders, parts lists, data sheets or other documentation. Looking for the abbreviation of first article inspection report. Create fai report from text selectable type pdf by qa cad. The parts are given passfail indications in the inspection report. First article inspection guidebook issue date page sqag001 2 22 feb 2018 9 of 31 uncontrolled if downloaded or printed 8. However, this manual procedure could be very stressful and timeconsuming, while you can finish your first article inspection report more easily and efficiently with our first article inspection. First article inspection fai report guide northrop grumman. Generating and completing a first article inspection report. It is suppliers responsibility to submit new fairs a lapse in production for 2 years not every 2 years, but 2 years without producing parts.
Under no circumstances can a first article package be submitted with any missing or nonconforming attributes without written approval from microscans supplier quality engineer. First article inspection kit according to sae as9102. With our free first article inspection report fair forms, you can manually complete to fill the forms on excel or other spreadsheet software. This first article inspection form template makes documenting and tracking first article inspections quick and easy. Part number accountability shall be used to identify the part that is being first article inspected and associated.
The report is not intended to be a warranty or guarantee of the present or future adequacy or. Any deviations from drawings shall be highlighted in section 8 first article inspection noncompliances and where applicable a request for deviation rfd. A change in processes, machines, programs, natural disasters, etc. Contact us privacy and security notice accessibility aids last updated 041820. But for a complex part, the list of dimensions can be extremely long and the inspection quite involved. We appreciate your confidence in us and we recognize the importance of this document.
The results are directly comparable to the design characteristic. First article inspection report form 1 safran aerosystems. The following steps outline the proper process for verifying that a first article inspection report fair completed by suppliers is compliant to fai. Pro chek home inspection services home inspection report thank you for selecting pro chek home inspection services to perform your home inspection. A first article inspection fai is a design verification and design history file and a formal method of providing a reported measurement for each manufactured feature of a part or assembly. Part number accountability shall be used to identify the part that is being first article inspected and associated subassemblies or detail parts. This report restricts the use of a single part in a single application. Usually the list is longer on an fai as this is typically the first time a design has been produced into a real. Supplier is fabricating the product for the first time. In a recent returnoninvestment roi study at a mediumsize cm, it was shown that cost savings could be achieved by automating the first article inspection process. Meet drawing or are properly documented for disposition. This software allows you to quickly balloon pdf s and create as9102 and ppap fai forms. Instructions first article inspection fai report for form mdc 1016 1.
Quality first article inspection page 1 of 2 iss 1 rev 0 june 11 first article inspection fai 1. How to perform first article inspections in under 10 minutes. Establish a process to extract the applicable dpd design. Fai first article inspection jesse garant metrology center. Extract the dpd design characteristics required for product realization. Step 1 define the type of first article inspection full first article inspection report. The inspection report should not be construed as a compliance inspection of any governmental or non governmental codes or regulations. The first article inspection establishes the baseline for all subsequent random testing, because it checks every dimension and specification against the drawings, and the actual dimensions of each measurement are recorded, not just passfail checks. After carryingout the inspection they have to submit fai report to client for approval. The scope of this work instruction applies to parts made by suppliers for fai requirements as defined in the po or technical data package as well as first piece per sqam paragraph 8. Part number accountability shall be used to identify the part that is being first article. A first article inspection fai is an evaluation method conducted by both the supplier and purchaser of a product to ensure the endproduct and manufacturing process meets the required specifications. This document outlines the completion of as9102 forms 1, 2 and 3 used for first article inspection reports fair submitted to bae systems and fair planning requirements. How to set up a first article inspection procedure bizfluent.
Ibm pcb first article inspection fai template ibm integrated supply chain. Establish requirements for performing and documenting first article inspection. You can find guidelines for preparation of this report. Supplier quality engineeringreceiving and inspection first article. Only parts that fully comply with all specifications listed on the drawing should be submitted for first article approval. Find out what is the most common shorthand of first article inspection report on. A complete verification that the article being inspected complies with the requirements identified in engineering drawings, specifications, and purchase order as well as any other applicable design requirements. New product introduction change in the design affecting form, fit, or function of the part. Prior to completion of the accompanying forms, the user shall check to ensure that. Use comments section to list multiple documents contents stage 1 included yes not applicable comments 1 first article inspection report.
First article inspection report dear suppliers, in this issue of quality bulletin we would like to remind you how crucial is correct preparation of first article inspection report. The organizations system shall provide a process for the inspection, verification, and documentation of a. Yes na fixed process documentation attached reference honeywell e. The fai procedure used by all suppliers, shall be based upon as9100. Product introduction change of source of complete manufacture for a part. Before the manufacturing process begins, industry requirements suggest a detailed verification and comparison of product design vs. A complete verification that the article being inspected complies with the requirements identified in engineering. Demonstration of first article inspection solution called qacad.
First article inspection example ballooning an engineering drawing while conducting the fai a common technique called ballooning is used to identify each. First article inspection report requirements issue 2 4th april, 2011 attachment 1 page 6 of 14 4. Supplier first article inspection document number version. A first article inspection report is the document that certifies that each sample was produced and inspected according to the customers specifications. General services administration federal government computer. The sellers contact at pearson electronics for any issues regarding the fai. The forms and package of documentation for a part number, subassembly, assembly, or installation including first article inspection results, as defined by this procedure, after the qualification of the part. Any drawing revision letter change requires a new first article or delta to the new rev. Supplier first article inspection document number wi0036 version 1.
Fill out, securely sign, print or email your first article inspection report psi engines instantly with signnow. If the company requires an aerospace first article inspection report, the quality assurance manager should verify that the suppliers fai report addresses the companys requirements using the as12 first article inspection. Source inspection may reinspect characteristics on a sample basis or witness the first article. A first article inspection fai report is a collection of characteristics that need to be checked. The supporting documentation should not be sent to pearson electronics unless requested or if the report is not available. Using an automated first article inspection system ensures 100% of the parts are inspected, and could eliminate problems. The tests to which the first article will be subjected for approval.
R aerospace first article inspection requirement rationale this standard was revised to emphasize the value of the first article inspection fai process to an organization, separate and enhance the. As9102 first article inspection procedure jnf specialties. The purpose of the first article inspection is to provide objective evidence that all engineering design and specification requirements are properly understood, accounted for, verified, and documented. Part number part number when delivered to engineering drawing. Part number part number when delivered to engineering drawing requirements. Today, modelbased inspection with a modern metrology platform is the solution. A first article inspection fai is an involved inspection that fully documents and certifies that every single possible attribute of a product is correct, from the parts simple physical dimensions and the composition of the material used, all the way down to more esoteric features such as cleaning and coating certifications. A first article inspection fai report form is used by quality inspectors to properly document manufacturing process verification and prevent costly production delays. The purpose of this standard is to provide a consistent documentation requirement.
The purpose of the first article inspection is to provide objective evidence that all engineering design and. By definition, any dimension that appears on the print must be measured on the part and listed in the report. I have a machine shop manager that wants to check his process by a first piece inspection he called it a first article. Traditional first article inspection jobs begin by numbering the drawing and generating the report template. Most companies would jump at the chance to reduce their first article inspection fai time to a few minutes instead of hours or possibly days. Instructions first article inspection fai report for form mdc 1016. What is the abbreviation for first article inspection report. First article inspection can be defined as the complete analysis of the first item created in production to confirm correct setup and process configuration. Quality inspection report surface ra meet print accept even plating finishing and coc provided hardness test results coc provided material mtrcoc provided deburring and appearance check code code cmm ba pp ca mc hc pg hch bg ep ic h hg fc rg zp qs hb ht n pm p in mr other other profile projector clear anodized micrometer hard clear equipment. A first article inspection report should verify the process and outcomes of every parameter, not just the obvious ones.
How to create a first article inspection report in 5 steps. Inspection is carried bye third party or inspection department of vendor at vendor premises. Is there a description of first article inspections, first piece inspections, inprocess inspections, etc. The most secure digital platform to get legally binding, electronically. Supplier requirements for first article inspection reports. First article inspection report form download free sample. Qrs101 first article inspection quality requirements for. The webs largest and most authoritative acronyms and abbreviations resource. We would like you to take the time to read it thoroughly and have a full appreciation for our analysis. As9102 revision a first article inspection report form. Establish a process to extract the applicable dpd design characteristics. Learn the 5 steps to creating a first article inspection report. Part name nomenclature of the article listed in block 2.
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